Cat:Glue -coated Protective Film
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See DetailsIn the logistics, packaging and transportation industries, machine stretch film is a vital material that is widely used to protect the safety of products during transportation. Whether you are responsible for packaging in a production plant, warehouse or distribution center, understanding the basic knowledge and application of machine stretch film can help you optimize the packaging process, improve efficiency and reduce costs.
What Is Machine Stretch Film?
Machine stretch film is a type of plastic film that is specially used to wrap products or pallets, and is often used to protect goods during transportation and storage. Unlike manual stretch film, machine stretch film is automatically stretched and wrapped by special packaging machines. These packaging machines stretch and wrap the film around the product to form a tight protective layer.
The main component of stretch film is linear low-density polyethylene (LLDPE), which gives the film extremely high elasticity and stretchability. A notable feature of stretch film is its ability to stretch up to 300% of its original length, which allows it to wrap goods very tightly and provide strong protection from dust, dirt and other environmental factors.
How Does Machine Stretch Film Work?
The packaging process using machine stretch film usually involves the following steps:
Unloading and preparation of film
Stretch film is rolled into large rolls and installed on the packaging machine. The machine pulls the film from the roll and starts wrapping it around the pallet or product to be packaged.
Stretching process
The film is automatically stretched by the packaging machine. By adjusting the machine's stretch settings, the film is stretched, typically to 250%-300% of its original length. This process makes the film tighter and the wrapping effect more secure.
Wrapping Process
The stretched film is continuously wrapped around the pallet or goods to form a tight wrap. To ensure the stability of the goods, multiple layers of film are usually wrapped to ensure multiple protection.
Securing and Cutting the Film
After wrapping, one end of the film is fixed to the package, and the packaging machine usually fixes the end of the film by heating or using glue to complete the packaging process.
Machine stretch film is diverse in thickness, stretch rate, width, etc., and can be tailored to different packaging needs.
Benefits of Using Machine Stretch Film
Increased Efficiency
Using a machine to wrap is much faster than wrapping manually. Automated stretch film wrapping greatly increases packaging speed and maintains consistency. This means that large-scale packaging operations can be carried out more quickly and efficiently, especially for warehouses and distribution centers that need a large number of packages. Automated equipment can handle thousands of pallets every day, greatly reducing the time of manual operation.
Cost-Effective
Because machine-stretch film can be stretched up to 300% of its original length, this allows for significantly less film to be used. Therefore, although the unit price of machine-stretch film may be higher, it actually helps to reduce the cost per package. In addition, the automated packaging process reduces labor costs and packaging time, further improving overall cost-effectiveness.
Improved Safety
An important advantage of using machine packaging is that it can reduce human errors in the packaging process. For example, manual wrapping may result in loose or uneven packaging, while the machine can ensure that each layer of film is tightly and evenly covered. This consistency can effectively prevent the goods from sliding or falling during transportation, thereby reducing the risk of damage to the goods.
Customizable Options
Machine stretch film is highly flexible and can be customized according to specific needs. You can choose different stretch levels, film thickness, color, etc. to meet the needs of different goods. For example, some products may require thicker film for additional protection, while others can use thinner film to save costs. Different film types (such as pre-stretched film, blown film, etc.) can also meet different packaging needs.
Enhanced Load Stability
Machine stretch film wraps loads securely, making pallets more stable during transport. By providing strong resistance to stretching and tearing, stretch film can effectively prevent goods from shifting, tilting or collapsing during transport. In addition, the film's stretch properties ensure that the wrapping layer can adapt to goods of various shapes and sizes.
Better for the Environment
Many machine stretch films are now made of recyclable materials or recycled plastics. This helps reduce packaging waste and meets the sustainable development goals that modern companies are increasingly focusing on. In addition, the film's moderate thickness and high stretchability mean that less film is required per package, which indirectly reduces the consumption of raw materials.
Types of Machine Stretch Film
Different types of machine stretch film can provide different performance according to different needs. Some common types include:
Pre-Stretch Film
Pre-stretch film has been mechanically stretched before leaving the factory, and the stretched film is thinner but still has high strength. This film is not only light in weight, but also saves a lot of material, and is suitable for loads that are not so demanding to package.
Cast Stretch Film (Cast Stretch Film)
Cast film is made by melting resin and casting it into a film, which has good transparency and strong adhesion. It has good stretching ability and puncture resistance, especially suitable for goods that require high adhesion.
Blown Stretch Film (Blown Stretch Film)
Blown stretch film is made by blowing process, and the film has stronger puncture resistance, which is suitable for heavy goods or irregular shape packaging. This film is usually thicker and has strong stretching ability, so it is widely used for loads that require high strength protection.
Colored Stretch Film (Colored Stretch Film)
Colored stretch film is often used for branding, distinguishing different types of goods, or enhancing visibility (for example, using red film to wrap dangerous goods). In addition to its basic protection function, it can also provide visual recognition and identification purposes.
Applications of Machine Stretch Film
Machine stretch film has a wide range of applications in many industries, especially in industries that need to transport and store a large amount of goods. For example:
Logistics & Transportation (Logistics & Transportation)
Machine stretch film is often used for packaging pallets to ensure that the goods will not be damaged due to movement or instability during long-distance transportation. Whether shipping by truck, ship or plane, stretch film provides effective protection for goods.
Retail
In the retail industry, stretch film is often used to bundle and wrap goods to ensure the integrity of the goods and facilitate shelf display and transportation. It can also help reduce the damage rate of goods during transportation.
Warehousing
In warehouse management, machine stretch film can be used to stabilize inventory products on pallets so that goods are less likely to move while stored. Proper packaging can also prevent dust, moisture or contaminants from entering the product.
Manufacturing
In the production process, machine stretch film can effectively protect raw materials, parts or finished products from damage and keep them in good condition during transportation or storage.
Common Mistakes to Avoid When Using Machine Stretch Film
Incorrect Film Stretching
Overstretching the film may cause the film to break, resulting in waste and increased costs. Understretching may result in a weak package that does not provide adequate protection. Finding the right stretch ratio is critical.
Poor Quality Film
Using inferior film may cause packaging damage and increase losses during transportation. In addition, low-quality film usually has low tear and puncture resistance and cannot effectively protect the goods.
Improper Wrapping Technique
If the load is not wrapped correctly (for example, insufficient layers of film or uneven wrapping), it may cause the goods to be unstable during transportation. Make sure to wrap multiple layers and evenly.